MSME TOOL ROOM - KOLKATA

Housing Block & Clevis Unit Assembly (Anchor Mechanism)

Sector: Defence Sector

Customer: Ordnance Factory Dum Dum( OFDC)

Year: Repeat order since 2014

Value: Rs. 12,500 Per set Total 350 sets

Import Substitution: No

Export Item: No

Description:

We have developed and manufactured Assembly of Anchor mechanism. It was finally used by Air force quality wings.

Press Tool

Sector: Defence Sector

Customer: Ordnance Factory Dum Dum( OFDC)

Year: Repeat order since 2014

Value: Rs. 1,65,000 per set

Import Substitution: No

Export Item: No

Description:

We have manufactured the Piercing & Notching Press Tool for Stabilizer blade component. Production of Sheet metal components by the Press Tool will be used for defence Purpose.

Position Gauge

Sector: Defence Sector

Customer: Gun shell factory- Cossipore (GSF)

Year: Repeat order since 2014

Value: Rs.62,000 per set total of 2 sets

Import Substitution: No

Export Item: No

Description:

We have designed and manufactured Position gauges’ of high Precession to be used in production of defence items.

Niobium Cell Tool

Sector: Research for Variable electron Cyclotron Centre (VECC) – Kolkata under Ministry of Atomic Energy

Year: 2018- Total – 2 Sets

Value: Rs - 22,00,000 per set

Import Substitution: Yes

Export Item: No

Description:

Used in- SRF cavities is a technology for accelerating charged particle beams via the transfer of radiofrequency (RF) energy to the beams via resonant structures. As such, they are frequently found in large particle accelerators used for scientific research. The 650 MHz superconducting radiofrequency (SCRF) cavities are being designed, fabricated and tested for use in the Fermi lab Collaboration as well as Indian SNS programmers. (This item is an import substitute being imported from UK).

Niobium Cell Fixture (Research).

Sector: Research for Variable electron Cyclotron Centre (VECC) – Kolkata under Ministry of Atomic Energy

Year: 2019 -

Value: Total 3 Sets - Rs -45,000 Per set

Import Substitution: Yes

Export Item: No

Description:

Designed and manufactured fixture for M/s. VECC Kolkata for holding the Nb Elliptical cavity for machining and wielding of 2 Nos. Nb Elliptical cavity.  

Titanium Alloy Hemisphere

Sector: ISRO (Mangalyaan)

Customer: Central Tool Room & Training Centre Bhubaneswar

Year: 2021

Value: Rs. 90,000 Per Set Total-20 Sets

Import Substitution: No

Export Item: No

Description:

We have done Profile machining of Top & Bottom Hemisphere on Titanium Alloy material for CTTC-Bhubanesewar. These Precisions items will be finally used by ISRO for Mangalyaan.

Die & Punch For Automobile Parts

Sector: Railways

Customer: M/s. Special Engineering

Year: 2023

Value: Rs- 70,000 Per set. Total 3 sets

Import Substitution: No

Export Item: No

Description:

Developed & manufactured of forming Die & Punch which in used for SS Material fabrication. This item is used by Indian Railways

MK III Turbine/ Cryogenic Plant

Sector: Oxygen Plant

Customer: Linde India

Year: 2015

Value: Rs. 22,00,000 Per set

Import Substitution: No

Export Item: Yes

Description:

A Cryogenic Pump manufactured by the Tool Room was tested for full functionality at Linde, UK in Aldershot.  The pump passed all tests and had minor glitches such as vacuum brazing. For the first time a highly complex product has been fully manufactured and passed in the first trial abroad.

Face Shield

Sector: Health Sector

Year: 2020

Value: Rs -65 per piece Total 40 thousand piece

Import Substitution: No

Export Item: No

Description:

COVID Related Products 

Covid-19 RTPCR Test Kit Components Mould

Sector: Health Sector

Year: 2020

Value: Rs. 5,79,298.00

Import Substitution: No

Export Item: No

Description:

CTTC Kolkata has collaborated with CTTC, Bhubaneswar for SS316 material components of Covid-19 RTPCR Testing Kit (Mould).  This testing Kit would be helpful to perform testing on suspected patients of COVID-19. We have undertaken the work of Machining & Mirror Finishing.

Low Cost Electro-Mechanical Non-Invasive CPAP type Ventilator Prototype

Sector: Health Sector

Year: 2020

Value: Not Disclosed

Import Substitution: No

Export Item: No

Description:

We have developed a prototype of a cheap but effective life-saving ventilator system. Consisting of a pneumatic actuator which in a controlled & calculated speed & feed rate which remains within the positive volume intake 250 ml/sec & spread out over 3.8 sec. presses the bellow which releases air at 1.8 atm. from its outlet (via micron mesh filters to eliminate suspended particulate matters from the air) which is stepped down to +ve 40mm of WC (in breath pressure) to the lung, via the in line accumulator (to take care of transient press. and vol. surging). Pressure safety valves with electronic relays and DP transmitters for annunciations and bypass (in case of emergency) is put in 3 downstream gates of the bellow output for patient safety. In the expiration phase, the actuator is reversed by suitable 5/3 port DCVs and in built reed switch (position feedback) which expands the bellow for intake air, at the same time the accumulator in the circuit is vented and it releases the positive pressure air, creating a suction in the tracheal supply to the lungs which helps the lungs to breathe out. The WOB (work of breathing) or effort of the human lungs is thus reduced to minimal level by the pnemo mechanical interface. A NEPA filter is provided at the outlet of the lung tracheal line, so that the expelled air from the infected lungs cannot pollute the room air

Automatic Sanitizer Dispenser

Sector: Health Sector

Year: 2020

Value: Rs. 650 per set total of 20 sets

Import Substitution: No

Export Item: No

Description:

This Centre has also designed and manufactured of Fully Automatic Hand Sanitizer Dispenser, which can be used to dispense Hand Sanitizer without touching it by Hands. It will help to stop infecting/spreading COVID-19 from Universal Hand Sanitizer Bottle by touching with Hands

Robotic Machine Parts

Sector: Robotics

Customer: M/s. IND–US

Year: 2023

Value: Rs. 55000. Per Set Total- 8 Sets.

Import Substitution: No

Export Item: Yes

Description:

We have designed & manufactured Parts which is used for Robotic Machine. This machine is used by Shipping Industries for material shifting. This machine is also used by Oil & Gas company for refilling oil & gas tank. Our customer exports this item to Europe.

Powder Filling Device

Sector: Automobile Industry

Customer: M/s. TDK India Pvt. Ltd, Kalyani

Year: 2022

Value: Rs- 80,000 Per Set Total 2 sets

Import Substitution: No

Export Item: Yes

Description:

We have manufactured Powder filling device. It is used in powder compacting press, operated by pneumatic cylinder. End User –TESLA MOTORS IN USA

Die For Automobile Parts

Sector: Automobile

Customer: TDK India Private Limited

Year: 2023

Value: Rs. 44,000 Per Set. Total- 6 Sets

Import Substitution: No

Export Item: Yes

Description:

Developed and manufactured a Die which is used in automobile sector (Electric Vehicle). These dies are exported to USA, mainly for M/s Tesla Motors.

Bottom Cutter

Sector: Automobile Sector

Customer: Tata Motors

Year: Repeat order since 2018

Value: Rs. 18,000 per piece total of 20 pieces

Import Substitution: No

Export Item: No

Description:

We have done Precession machining of bottom cutter. These cutters will be used in producing Automobile components.

AXLE

Sector: Aviation Industry

Customer: M/s. Hindustan Aeronautics Limited (HAL)

Year: Repeat Order Since 2015

Value: Rs.60,000 Total -18 sets

Import Substitution: No

Export Item: No

Description:

We have manufactured Axle. These Precisions items will be finally used by HAL.  

Flange & Shaft

Sector: Aviation Industry

Customer: M/s. Arrow Aviation

Year: 2022 & 2023

Value: Rs. 1,00,000 Per Set

Import Substitution: Yes

Export Item: No

Description:

We have Design, Developed and Manufacturing of Flange with shaft, this job holding the propeller on flange for keeping and conducting static balancing of propeller after overhauling.   

Coin Blanking Tool For Rs. 5/

Sector: Indian Govt. Mint

Year: 2015, 2016, 2018, 2019

Value: Rs. 2,75000 Per Set Total- 10 Sets

Import Substitution: Yes

Export Item: No

Description:

The Centre has successfully designed, manufactured and supplied 14 Cavity Blanking Tool for Re. 1/- with spares for India Govt. Mint, Kolkata.  The Blanking Tool will be working in the Schular Press Machine (Model: SAK 125) manufactured by Germany which has a capacity at a maximum speed of 500 strokes/min.

Track

Sector: Jute Industry

Customer: M/s. Angus Jute Mill

Year: Repeat Order Since 2018

Value: Rs. 7,53,000.00 Per Set. Total 5 Sets

Import Substitution: Yes

Export Item: No

Description:

designed & manufactured of Track which is used for Jute Mill, this item is import substitute which was originally imported from U.K.

Yarn Cutter

Sector: Jute Industry

Customer: M/s. Kelvin Jute Mill

Year: 2023

Value: Rs. 11,000 Per Set. Total 30 Sets

Import Substitution: Yes

Export Item: No

Description:

We have designed and manufactured the Yarn Cutter which is used by Jute Mills.

Track

Sector: Jute Industry

Customer: M/s. Angus Jute Mill

Year: 2023

Value: Rs- 7,50,000 Per sets Total -2 sets

Import Substitution: Yes

Export Item: No

Description:

We have Design & Manufactured of Track, which is used in Jute Mill

Jute Cutter

Sector: Jute Industry

Customer: M/s. Naihati Jute Mill

Year: 2023

Value:

Import Substitution: Yes

Export Item: No

Description:

Designed & manufacturing of Cutter which is used for Jute Mills for Yarn cutting. which was originally imported from U.K.

Spreader

Sector: Steel Industry

Customer: M/s. MMC Technologies Pvt. Ltd.

Year: Repeat Order Since 2017

Value: Rs. 6,00,000 Per Set Total 8 Sets

Import Substitution: No

Export Item: No

Description:

We have done the machining of Spreader, which is used for Coiling and Recoiling the Rolling sheet in Steel factory.

Die Housing

Sector: Steel Industry

Customer: M/s. Sai Udoyog

Year: 2023

Value: Rs. 30,000 Per Set Total- 2 Sets

Import Substitution: No

Export Item: No

Description:

We have designed and manufactured the Shaft and Bush, which is used in Forging Shop.

Die Housing

Sector: Steel Industry

Customer: M/s Sai Udyog

Year: 2022

Value: Rs – 40000 Per sets Total- 8 Sets

Import Substitution: No

Export Item: No

Description:

We have Design & Manufactured of Die Housing, which is used in Forging Shop

Dished Adaptor

Sector: Steel Industry

Customer: M/s. IFGL Refractories Ltd.

Year: 2022

Value: Rs-= 48,000 Per set Total- 3 sets

Import Substitution: No

Export Item: No

Description:

We have Design & Manufactured of Adaptor, which is used in steel plant Hot zone casting.

Ceiling Fan blade Shank Forming Die:

Sector: Fan Industry

Customer: M/s Sujata Electric

Year: 2022

Value: Rs 75,000 Per Set. Total -2 Sets

Import Substitution: No

Export Item: No

Description:

We have Design & Manufactured of Forming Die, which is used in Ceiling Fan’s blade assembly. End user Usha Fans

Sprinkler for Agriculture

Sector: Tea Industry

Year: 2015

Value: Rs- 4,35,000 total cost for 10 thousand Components including Mould Cost

Import Substitution: No

Export Item: No

Description:

We have designed and manufactured irrigation sprinkler (also known as a water sprinkler or simply a sprinkler) is a device used to irrigate (water) agricultural crops, lawns, landscapes, golf courses, and other areas. They are also used for cooling and for the control of airborne dust.      

Spindle

Sector: Beverage Industry

Customer: M/s. Lodha& Company

Year: 2022

Value: Rs- 1500 Per Set Total 115 Sets

Import Substitution: No

Export Item: No

Description:

We have Design & Manufactured of Spindle, which is used in beverage industry.